02 / Complete-line interfaces
Design normal production and the conditions that disturb it
Crossed traffic, unidentified lots, weather exposure, incompatible materials or uncontained unloading can affect safety, traceability and product quality before processing begins. Map raw materials, packaging, product, people, tools, chemicals, waste, air, water, power, heat and information from site entry to dispatch. Review doors, airlocks, level changes, drainage, cleaning access, maintenance removal routes, forklift paths and every boundary between production and support rooms. Review startup, steady production, short stops, restart, low or high demand, format or recipe change, cleaning and shutdown. The interface must protect both the incoming condition and the requirement of the next module.